{"id":37872,"date":"2020-01-23T10:02:00","date_gmt":"2020-01-23T09:02:00","guid":{"rendered":"https:\/\/cetec.co.at\/en\/?p=37872"},"modified":"2025-06-13T11:49:25","modified_gmt":"2025-06-13T09:49:25","slug":"technical-tips-for-crimping-processes","status":"publish","type":"post","link":"https:\/\/cetec.co.at\/en\/technical-tips-for-crimping-processes\/","title":{"rendered":"Technical-Tips for Crimping-Processes"},"content":{"rendered":"\n<p>Large and small production lines must undergo\u00a0<a href=\"https:\/\/cetec.co.at\/en\/solutions\/maintenance\/\" data-type=\"page\" data-id=\"35947\">regular maintenance and care.<\/a>\u00a0With this small list of Technical Tips for Crimping-Processes we want to equip you with quick and easy solutions for your typical problems in crimping-processes.<\/p>\n\n\n\n<p>Recurring problems with Crimping are, that the&nbsp;<strong>crimp contact gets stuck.<\/strong>&nbsp;Once crimping the contact it gets stuck in the upper part of the die. There are various reasons for this problem and we present different solutions for each of them.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Technical-Tips for Crimping-Processes, when the contact gets stuck<\/h2>\n\n\n\n<h4 class=\"wp-block-heading\">Reason 1 \u2013 Crimper worn out:<\/h4>\n\n\n\n<p>Because of the already rough surface, the contact material sticks and the crimping process is disturbed. The\u00a0<strong>best approach<\/strong>\u00a0to solving this problem is to simply\u00a0<strong>change the wear part<\/strong>. Get in contact with us.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignleft size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"600\" src=\"https:\/\/cetec.co.at\/en\/wp-content\/uploads\/sites\/2\/cetec-systems-werkzeug-2-1.webp?_t=1747988305\" alt=\"\" class=\"wp-image-37814\" style=\"width:250px\" srcset=\"https:\/\/cetec.co.at\/en\/wp-content\/uploads\/sites\/2\/cetec-systems-werkzeug-2-1.webp 600w, https:\/\/cetec.co.at\/en\/wp-content\/uploads\/sites\/2\/cetec-systems-werkzeug-2-1-460x460.webp 460w, https:\/\/cetec.co.at\/en\/wp-content\/uploads\/sites\/2\/cetec-systems-werkzeug-2-1-150x150.webp 150w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/figure>\n<\/div>\n\n\n<h4 class=\"wp-block-heading\"><a href=\"https:\/\/cetec.co.at\/de\/crimpen\/\"><\/a>Reason 2 \u2013 Sediments in the Crimping tool:<\/h4>\n\n\n\n<p>Small particles of the contact lining, e.g. with tin (Sn), gold (Au), nickel (Ni), amass during the manufacturing process and\u00a0 \u201eagglutinate\u201c the crimping area. They make this area \u201csticky\u201d. A\u00a0<strong>good way to solve this<\/strong>\u00a0is to\u00a0<strong>polish away those sediments<\/strong>\u00a0and to clean the Crimping tool. If polishing is not possible, again the change of the wear part ist the next step.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Reason 3 \u2013 Incompatibility of the used Materials:<\/h4>\n\n\n\n<p>Some contact materials such as nickel (Ni), steel, gold (Au), and others have the characteristics to stick to the surface of the Crimper in such a way, that the material sticks to it.<\/p>\n\n\n\n<p>In this case you might consider the use of&nbsp;<strong>\u201econtakt oils\u201c<\/strong>. For this purpose highly volatile punching oils are used as parting agent. We recommend to strictly follow application directions and application specifications of your Crimping tool!<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Reason 4 \u2013 Rubber fold:<\/h4>\n\n\n\n<p>The contact and the contact material are crimped together too heavily. Best solution for this is to control the\u00a0\u00a0<strong>Crimp height according to your Crimping specifications<\/strong>\u00a0and to adjust if necessary. If this still doesn\u2019t solve the problem, then contact our\u00a0<a href=\"https:\/\/cetec.co.at\/en\/solutions\/maintenance\/#machine-capability-study\">Service Technician Franz Brandst\u00e4tter<\/a>, who will support you with his Know-how.<\/p>\n\n\n\n<p>We are happy to support you in all challenges of your manufacturing processes!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Large and small production lines must undergo\u00a0regular maintenance and care.\u00a0With this small list of Technical Tips for Crimping-Processes we want to equip you with quick and easy solutions for your typical problems in crimping-processes. Recurring problems with Crimping are, that the&nbsp;crimp contact gets stuck.&nbsp;Once crimping the contact it gets stuck in the upper part of &#8230; <a title=\"Technical-Tips for Crimping-Processes\" class=\"read-more\" href=\"https:\/\/cetec.co.at\/en\/technical-tips-for-crimping-processes\/\" aria-label=\"Read more about Technical-Tips for Crimping-Processes\">Read more<\/a><\/p>\n","protected":false},"author":4,"featured_media":37685,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"editor_notices":[],"footnotes":""},"categories":[7],"tags":[],"class_list":["post-37872","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-crimping"],"acf":[],"_links":{"self":[{"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/posts\/37872","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/comments?post=37872"}],"version-history":[{"count":4,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/posts\/37872\/revisions"}],"predecessor-version":[{"id":38413,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/posts\/37872\/revisions\/38413"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/media\/37685"}],"wp:attachment":[{"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/media?parent=37872"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/categories?post=37872"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/cetec.co.at\/en\/wp-json\/wp\/v2\/tags?post=37872"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}